Mechanical Retrofits, Rebuilds and
Upgrades
These services include rebuilding and refurbishing the cross-slide
and table assembly, bearing replacement, spindle rebuild, gearbox gear replacement, and clamp and shuttle assembly
exchange.
Machine options available as retrofits include table-mounted chip shields and 200-psi coolant-thru-spindle.
Rotary table retrofits are available for customers needing to add a
C-axis to machine circular or offset parts. Quote for this service requires serial number
and controller type.
Probe and TLI installations, based on your machine control type and serial number of the machine.
For more information e-mail Monarch Maintenance
Program Services.
Cross Slide and Table Refurbishing - X and Y axes (requires
that unit be returned to Cortland)
Services include: Labor to disassemble and reassemble at site (disassembly charge may be
waived if customer disassembles) replacement of Rulon/Turcite way material, regrinding
replacement Turcite and way surfaces, replacement of lubrication lines and metering
valves, relining and grinding gib blocks, rebuilding ballscrews, supplying new bearings,
cable assemblies and cable carriers, realignment/readjustment at site, and installation.
12-14 workday turnaround. Pricing options include Monarch disassembly, repair and
reassembly, customer disassembly, or Monarch repair and reassembly only. Living expenses
included. Travel expenses billed at cost.
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Rebuild Spindle for "A" Style Quill Machine (requires that
unit be returned to Cortland)
Services include: Replacement spindle, bearings, seals, resetting preload and chucking
system repair. 24- to 48-hour typical turnaround time. Pricing options include customer
removal and installation or Monarch removal and installation. Living expenses included.
Travel expenses billed at cost.
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Gearbox Rebuild for "A" Style Quill Machines
Services include: Bearings, shifter shoes, seals, and gearbox drive belt. Drive gears will
be de-burred if possible. Replacement gears available at standard selling prices. Pricing
options include customer removal and installation or Monarch removal and installation.
Living expenses included. Travel expenses billed at cost.
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Clamp & Shuttle Exchange Service (for quill machines 1982 and newer)
Exchange units will be shipped to customer site for installation and old unit returned to
Monarch. Exchange unit includes: New shuttle shaft and seals, swing pinion, dust bellows,
clamp fingers, insert bearings, limit switches, cable assembly for fingers switches, and
rebuilt hydraulic cylinder. Pricing options include customer installation or Monarch
installation. Living expenses included. Travel expenses billed at cost.
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Table-Mounted Chip Shield (Quote requires machine serial number)
Services include: Table-mounted base pan, side panels, rear panel (where applicable)
sliding entry front doors with polycarbonate windows, coolant drain to tank, installation.
Living expenses included. Travel expenses billed at cost.
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200-PSI Coolant-Thru Spindle (Quill Machines requires Monarch 3-finger spindle and
all machine types require table-mounted shields)
Services include: High-pressure pump, high-speed rotary union, hoses, filter assembly,
cable assemblies, starters, relays, fittings, larger capacity coolant tank, installation.
Living expenses included. Travel expenses billed at cost.
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Rotary Table (C-Axis) Installations
Quote based on machine serial number and controller type.
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Renishaw Spindle Probe and Tool Length Indicator Package
Quote based on machine serial number and controller type.
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